Precision Control Solutions for Commercial Inkjet Printing
Category:
Clippard offers a variety of precision control solutions that resolve critical issues for commercial inkjet printing OEMs such as inconsistent ink flow, inefficient cleaning, uneven coating applications, and component durability.
Problem:
Inconsistent ink flow, inefficient cleaning, uneven coating applications, and inadequate component durability contribute to poor print quality and costly downtime.
Commercial inkjet printing OEMs face a variety of critical issues that significantly affect the quality and efficiency of their printing operations. The primary problem is often inconsistent ink flow, caused by air bubbles and blockages in the ink delivery systems. This inconsistency leads to frequent print quality defects and increased downtime for maintenance. Additionally, the cleaning system for the print heads and other components often does not effectively remove ink residues, causing frequent clogging. This reduces the lifespan of the print heads and necessitates more frequent replacements.
OEMs also often experience issues with the coating process for varnishing and laminating, which results in uneven application, product waste, and inconsistent finishes. In addition, the durability of the valves is often inadequate, leading to frequent replacements and increased operational costs.
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Solution:
Clippard's precision control components enhance print quality and operational efficiency for commercial inkjet printing OEMs
To address these challenges, Clippard precision control components are integrated directly into the OEM printing systems. For the ink delivery system, Clippard’s PIV series valves, with their PTFE and PEEK bodies and absence of elastomers, are ideal for preventing the clogging issues that often result from ink drying on the valve poppet or orifice. This significantly reduces the risk of the valves leaking or sticking over time, ensuring reliable long-term performance. These valves are also ideal for use in the cleaning systems to control the flow of cleaning solvents to the print heads and other components. Clippard media isolation valves efficiently handle various cleaning agents, ensuring thorough and effective cleaning processes that minimize clogging and extend the lifespan of the print heads.
Clippard’s E2S series compact 10 mm media isolation valves can also be installed to regulate the ink flow from the storage tanks to the printing presses. These valves provide precise control and prevent air bubbles and blockages, ensuring a consistent and reliable ink supply. Additionally, the Cordis CPC series microcontroller can be integrated for ultra-high resolution and repeatable digital pressure control. This closed-loop system will maintain consistent pressure, further enhancing the ink delivery process and reducing defects.
For coating applications, Clippard’s DR-2 series precision regulators provide fine control over the flow rates of coating materials, ensuring even application of varnishes and laminates. This reduces material wastage and achieves a uniform finish on the printed materials. Clippard’s stainless steel push-quick fittings can also be installed to further enhance component durability and simplify maintenance. Constructed from high-grade 316 stainless steel, these fittings provide robust connections and allow full flow through the hose or tubing I.D., eliminating the smaller orifice often required in barb fittings.
By integrating high quality precision control components from Clippard, commercial inkjet printing OEMs are able to realize significant improvements in their printing operations. The solutions Clippard provides not only resolve existing problems, but also enhance overall efficiency, reliability, and quality of the printing processes.
